现代制造工程 ›› 2024, Vol. 521 ›› Issue (2): 68-75.doi: 10.16731/j.cnki.1671-3133.2024.02.010

• 制造技术/工艺装备 • 上一篇    下一篇

采用差分进化算法的复杂轴零件工艺路线优化

韩军, 邵帅, 董冰洋, 沈伟东, 庞楠楠   

  1. 内蒙古科技大学机械工程学院,包头 014010
  • 收稿日期:2023-01-28 出版日期:2024-02-18 发布日期:2024-05-29
  • 作者简介:韩军,硕士,副教授,硕士生导师,主要研究方向为数控加工与几何、物理仿真。E-mail:crl2006@126.com

Process route optimization of complex shaft parts based on differential evolution algorithm

HAN Jun, SHAO Shuai, DONG Bingyang, SHEN Weidong, PANG Nannan   

  1. College of Mechanical Engineering,Inner Mongolia University of Science & Technology, Baotou 014010,China
  • Received:2023-01-28 Online:2024-02-18 Published:2024-05-29

摘要: 针对某复杂轴工艺路线编制不合理导致加工效率低的问题,从现有工艺路线优化方案出发,将加工特征以加工精度为加工元节点进行详细划分,构架合理加工元编码,以生产实际中装夹为依据,对工艺约束关系分组分析,获得更优的约束矩阵表达。利用差分进化算法,以机床、刀具及装夹更换最少为目标函数,合理设计差分变异、交叉及序列有效性校验与调整算法。通过对比表明,优化方案相较于优化前方案以及工艺约束不分组方案,刀具、装夹更换次数均有减少。

关键词: 轴类零件, 加工特征, 约束矩阵, 差分进化算法, 工艺路线

Abstract: Aiming at the problem of low processing efficiency caused by unreasonable process route compilation of a complex shaft, starting from the existing process route optimization scheme, the processing characteristics were divided in detail with the processing accuracy as the processing element node,and a reasonable processing element coding was constructed. Based on the actual clamping in production,the process constraint relationship was grouped and analyzed to obtain a better constraint matrix expression.Differential evolution algorithm was used to reasonably design differential mutation,crossover,sequence validity check and adjustment algorithm with the minimum replacement of machine tools,cutting tools and clamping as objective function.The comparison shows that the optimization scheme has reduced the number of tool and clamping replacements compared with the pre-optimization scheme and the process constraint non-grouping scheme.

Key words: shaft parts, processing characteristics, constraint matrix, differential evolution algorithm, process route

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