现代制造工程 ›› 2017, Vol. 445 ›› Issue (10): 110-114.doi: 10.16731/j.cnki.1671-3133.2017.10.021

• 制造技术/工艺装备 • 上一篇    下一篇

节能型内高压水胀成型工艺优化设计

朱秀娟, 罗庚兴   

  1. 佛山职业技术学院,佛山 528137
  • 收稿日期:2016-05-23 出版日期:2017-10-20 发布日期:2018-01-08
  • 作者简介:朱秀娟,副教授,硕士,主要研究方向为现代制造技术应用。 罗庚兴,教授,硕士,主要研究方向为PLC控制及自动化。 E-mail:nhzhuxiujuan@126.com;luogengxing@163.com
  • 基金资助:
    佛山市科技项目(2013AG10010)

Optimized design of energy saving type inner high-pressure water bulging forming process

Zhu Xiujuan, Luo Gengxing   

  1. Foshan Polytechnic,Foshan 528137,Guangdong,China
  • Received:2016-05-23 Online:2017-10-20 Published:2018-01-08

摘要: 对新型不锈钢直通管接头内高压水胀工艺进行优化设计,采用二次补水及增压技术,实现同步补压和模具精确定位,解决因内高压水胀成型工艺复杂、难以快速精确定位,而导致的贴壁不均、成型质量不高和耗能大等瓶颈问题,并进行了节能分析验证。同时制作样机,经运行发现成本明显降低,管件成型质量高,说明方案可行,为各类水胀成形工艺改进提供借鉴。

关键词: 内高压, 水胀成形, 同步补压, 节能

Abstract: An optimization design for internal pressure water bulging process of new type of stainless steel straigh-through pipe joints is introduced,the second water replenishment and the turbocharging technology is adopted to realize synchronous pressure supplement and precise positioning for mould,and overcome the difficulties in complicated internal high pressure water bulging process and hard to position precisely,which has resulted in bottleneck problems such as inconsistant wall adherence,poor forming quality and energy consumption and so on, energy-saving analysis and verification has been done as well.At the same time,sample machine has been made and after operation,it is found that the cost has been reduced significantly,and the pipe forming quality is high,which has proven that this plan is feasible,and has provided preferences for improvement of all kinds of water bulge forming process.

Key words: internal pressure, water bulge forming, synchronous pressure compensation, energy saving

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