现代制造工程 ›› 2018, Vol. 455 ›› Issue (8): 27-35.doi: 10.16731/j.cnki.1671-3133.2018.08.006

• 先进制造系统管理运作 • 上一篇    下一篇

智能滚齿机刀具、夹具及工件识别与匹配系统的设计

白雪1,鄢萍1,周强1,王淇英1,廖磊1,张泽璇2   

  1. 1 重庆大学机械传动国家重点实验室,重庆 400044;
    2 重庆机床集团有限责任公司,重庆 400044
  • 出版日期:2018-08-20 发布日期:2018-09-27
  • 作者简介:白雪,硕士研究生,主要研究方向为智能设备。鄢萍,通信作者,教授,博士生导师,主要研究方向为智能制造、网络制造和制造系统工程。E-mail:1533571238@qq.com;13983038527@139.com
  • 基金资助:
    重庆市数控装备产业共性关键技术主题专项项目(cstc2015zdcy-ztzx70002);智能制造专项项目

Design of the identification and matching system of cutting tools, fixtures and workpieces for a smart hobbing machine

Bai Xue1,Yan Ping1,Zhou Qiang1,Wang Qiying1,Liao Lei1,Zhang Zexuan2   

  1. 1 State Key Laboratory of Mechanical Transmission,Chongqing University,Chongqing 400044,China;
    2 Chongqing Machine Tool Group Co.Ltd.,Chongqing 400044,China
  • Online:2018-08-20 Published:2018-09-27

摘要: 为解决智能滚齿加工中刀具、夹具及工件的误用问题,提出了一种刀具、夹具及工件与任务配套检验的方法,并基于该方法设计了智能滚齿机刀具、夹具及工件识别与匹配系统(IMS-CFW)的总体架构。对系统功能实现中涉及到的识别技术进行了研究,包括激光标刻二维条码识别技术和无线射频识别(RFID)技术相结合的刀具、夹具及工件识别方法和针对在机识别时存在的加工干涉和易碰撞等问题,提出了基于模糊自整定PID算法的夹具RFID读写头移动定位控制方法和基于RFID设备读取时间的刀杆轴和夹具轴的转动控制方法。最后,开发了识别与匹配系统,并通过案例验证了该系统能有效缩短加工准备时间和解决刀具、夹具及工件的误用问题,从而提高生产效率和加工质量,具有实际推广价值。

关键词: 刀具识别, 无线射频识别, 配套检验方法, 模糊自整定PID算法

Abstract: To solve the problem of misusing cutting tools,fixtures and workpieces in the machining process of a smart hobbing machine,a method to check the matching of cutting tool,fixture and workpiece to a machining task is proposed .Based on this method,the framework of the Identification and Matching System of Cutting tools,Fixtures and Workpieces (IMS-CFW) for a smart hobbing machine is constructed.Some identification and control technologies of realizing system functions are studied.An identification method based on laser-marked 2D barcode and Radio Frequency Identification(RFID) is adopted for creating electronic tags.To solve the interference and collision problems in reading electronic information automatically,here are proposed a positioning control method of RFID read-write head reading the fixture information based on fuzzy self-tuning PID algorithm and a rotating control method of cutter bar’s or fixture’s axis based on the time of RFID device reading information.Finally,an IMS-CFW is developed.The machining experiments show that the system can solve the misuse problem,reduce preparation time and improve machining efficiency,which is practically worthy of industrial promotion.

Key words: cutting tools identification, RFID, matching and verification method, fuzzy self-tuning PID algorithm

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