现代制造工程 ›› 2017, Vol. 445 ›› Issue (10): 59-62.doi: 10.16731/j.cnki.1671-3133.2017.10.011

• 车辆工程制造技术 • 上一篇    下一篇

某汽车制造公司生产物流系统仿真与优化

王昀睿   

  1. 西安科技大学机械工程学院,西安 710054
  • 收稿日期:2016-05-10 出版日期:2017-10-20 发布日期:2018-01-08
  • 作者简介:王昀睿,副教授,硕士,主要从事工业工程、机械制造及其自动化技术等领域的研究,目前已发表学术论文二十余篇。 E-mail:2002wyr@sina.com

Production logistics simulation and optimization in automobile manufacturing company

Wang Yunrui   

  1. School of Mechanical Engineering,Xi’an University of Science and Technology,Xi’an 710054,China
  • Received:2016-05-10 Online:2017-10-20 Published:2018-01-08

摘要: 生产物流直接影响企业的产出率。针对某汽车公司不能按期交货的问题,通过现场调研和分析,发现生产过程的涂装工序是影响整体效益的关键环节。物料从进入涂装车间开始,依次经过前处理、喷涂、检查、烘干和暂存等5道工序,根据各工序目前作业情况,应用Witness软件建模并仿真,运行结果表明,涂装过程的喷涂是整个物流的瓶颈环节。汽车经常会有多种颜色喷涂,但目前只有一条生产线,从而产生了喷涂等待时间过长、物料往复搬运等问题。针对该问题,决定在现场通过再增加两条喷涂生产线来解决,并建立新的Witness模型。结果显示,生产线运行中的堵塞现象得到明显改善,汽车涂装的平均时间从100min减少到88.5min。将此改善方案应用在企业中,汽车的月产量从1 000台提高到1 250台,为企业创造了良好的经济效益。

关键词: 生产物流, 喷涂, 仿真, 优化

Abstract: Production logistics would affect output rate directly,for the main question of not to delivery in time in a company of main produce car,to finding the main key link is very important.It was found by observation and analysis that was the painting process in affecting the yield of automobile.Painting production logistics included five stations that pre-treatment,coating,inspection,drying and scratch,according to the current job situation of each station,the application of Witness software in modeling and simulation,the running result revealed that the coating station was the bottleneck because of the station was only one line and sometimes needed to spray a variety of colors,two spray coating lines were added to solve the problem which waiting too long and moving back and forth,a new model used Witness was established and the result showed the production line running blocking has been obviously improved,the average time of painting processes reduced from 100 to 88.5 minutes.The improvement scheme applied in the enterprise,the car’s the monthly output increased from 1 000 to 1 250 units,for the enterprise created a good economic benefit.

Key words: production logistics, coating, simulation, optimization

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