钛合金Ti-6Al-4V高压冷却车削过程有限元分析

doi:10.16731/j.cnki.1671-3133.2018.10.007

现代制造工程 ›› 2018, Vol. 457 ›› Issue (10): 44-50.doi: 10.16731/j.cnki.1671-3133.2018.10.007

钛合金Ti-6Al-4V高压冷却车削过程有限元分析

刘文韬^1,2, 刘战强^1,2

1 山东大学机械工程学院,济南 250061;
2 山东大学高效洁净机械制造教育部重点实验室,济南 250061

收稿日期:2017-10-20 发布日期:2019-01-07
作者简介:刘文韬,硕士研究生,研究方向为高压冷却辅助加工对钛合金加工表面完整性的影响。刘战强,教授,主要研究方向为切削加工理论与刀具技术。E-mail:sduliuwentao@gmail.com
基金资助:
高档数控机床与基础制造装备国家科技重大专项项目(2014ZX04012014)

Finite element analysis of turning Ti-6Al-4V under high-pressure coolant

Liu Wentao^1,2, Liu Zhanqiang^1,2

1 School of Mechanical Engineering,Shandong University,Jinan 250061,China;
2 Key Laboratory of High Efficiency and Clean Mechanical Manufacture,Ministry of Education, Shandong University,Jinan 250061,China

Received:2017-10-20 Published:2019-01-07

摘要/Abstract

摘要： 随着钛合金的广泛应用,改善其切削加工性、提高加工表面完整性的试验研究也已得到广泛重视,但对该过程的仿真分析尚不成熟。通过Deform 3D仿真软件建立有限元仿真模型,模拟钛合金Ti-6Al-4V在干切削、普通冷却及高压冷却环境下的车削过程,研究切削环境对切削力、切削温度等加工过程量的影响,获取已加工工件距离加工表面不同深度的残余应力分布,分析高压冷却对钛合金Ti-6Al-4V加工表面残余应力的影响规律。通过钛合金Ti-6Al-4V车削试验测量切削力及刀具表面切削温度,并与有限元仿真模型对比,以验证其可靠性。仿真结果表明:随着切削液压强的增加,切削力增加,刀具表面切削温度降低,高压冷却可有效增强切削液的冷却作用。干切削时,已加工表面(d₂=0)为残余拉应力;随着切削液压强的增加,已加工表面残余应力状态逐渐由残余拉应力向残余压应力转变,当切削液压强为200 bar时,已加工表面残余应力为残余压应力,且此时已加工表面残余压应力为最大值。随着测量深度的增加,残余应力值增大,在所有切削试验中,最大残余压应力值均在距离已加工表面相同距离。仿真结果与试验结果的对比证明了有限元仿真模型的可靠性,为钛合金Ti-6Al-4V高压冷却加工热力耦合分析和优化设计提供了理论依据。

关键词: Ti-6Al-4V, 有限元仿真, 高压冷却, 切削加工

Abstract: With the extensive application of titanium alloy,the machinability and the machined surface for Ti-6Al-4V has obtained widely attention,but the simulation of its machining process is not yet mature.Therefore,the cutting force,the cutting temperature,and the residual stress distribution at different depths from the machined surface were simulated by finite element method of Deform software during the turning process of titanium alloy Ti-6Al-4V under dry cutting,conventional coolant and high pressure coolant.Meanwhile the cutting force and the cutting temperature of the inserts were measured during the turning process for comparing with the simulation results.The simulation results showed that the high-pressure coolant can improve the cooling effect of the cutting process.With the increase of the pressure of coolant,the cutting force and the cutting temperature both increased decreased.The residual stress (d₂=0) is compressive stress under dry condition.With the coolant pressure increasing, the residual stress of the machined surface changed from the residual tensile stress to the residual compressive stress.The residual compressive stress is maximum under the coolant pressure of 200 bar.The value of residual stress increased with the measuring depth increasing.The maximum value of the residual compressive stress was observed at the same depth to the machined surface under all cutting condition.Compared with the experimental results,the reliability of the finite simulation is high,so that it is helpful to optimize the manufacturing parameters and provide the theoretical basis for the machining process of Ti-6Al-4V.

Key words: Ti-6Al-4V, finite element simulation, high pressure coolant, machining

中图分类号:

TH164

刘文韬, 刘战强. 钛合金Ti-6Al-4V高压冷却车削过程有限元分析[J]. 现代制造工程, 2018, 457(10): 44-50.

Liu Wentao, Liu Zhanqiang. Finite element analysis of turning Ti-6Al-4V under high-pressure coolant[J]. Modern Manufacturing Engineering, 2018, 457(10): 44-50.

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钛合金Ti-6Al-4V高压冷却车削过程有限元分析

Finite element analysis of turning Ti-6Al-4V under high-pressure coolant

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