现代制造工程 ›› 2024, Vol. 529 ›› Issue (10): 16-23.doi: 10.16731/j.cnki.1671-3133.2024.10.003

• 增材制造 • 上一篇    下一篇

3D打印废料再生装置设计与实验研究*

邓勇, 陈超然, 蔡谊筠, 卢穗嘉, 陈发锞, 蓝燕辉   

  1. 汕头职业技术学院,汕头 515078
  • 收稿日期:2024-01-15 发布日期:2024-10-29
  • 作者简介:邓勇,博士研究生,主要研究方向为3D打印、机械结构设计、机械制造及自动化。E-mail:dengyong@stu.edu.cn
  • 基金资助:
    *广东省科技创新战略专项资金项目(pdjh2020b1211,STKJ2023074);广东省高职院校高水平专业群建设项目(GSPZYQ2020030)

Design and experimental study of a 3D printing waste regeneration device

DENG Yong, CHEN Chaoran, CAI Yijun, LU Suijia, CHEN Fake, LAN Yanhui   

  1. Shantou Polytechnic,Shantou 515078,China
  • Received:2024-01-15 Published:2024-10-29

摘要: 熔融沉积成型(FDM)技术是当前广泛应用的3D打印技术之一。基于FDM工艺的3D打印在应用过程中容易产生废料。这些废料主要产生在用户端,分布零散,集中回收难,目前没有成熟的简易废料回收再生装置,导致大量废料被丢弃或直接焚烧,造成资源浪费和环境污染。本着节能环保及废物再生利用的理念,设计并制造出一种基于FDM的3D打印废料回收再生装置,实现对废料加热熔化、挤出成型,得到可适用于打印的新耗材,实现了FDM 3D打印废料的回收再生利用,有助于解决资源浪费和环境污染等问题。对装置进行试运行和再生实验,验证了设计方案的合理性和装置的再生能力。采用控制变量法分别对ABS、PLA、PP、PE、PS 5种材料进行再生实验,得到装置加热温度、电机转速等主要运行参数对再生材料成型质量的影响规律,并得到5种再生材料的最佳运行参数。

关键词: FDM技术, 3D打印废料, 材料再生装置, 材料再生实验

Abstract: Fusion Deposition Molding(FDM) is one of the widely used 3D printing technologies currently. FDM 3D printing generating waste materials during the application process. These waste materials are mainly distributed sporadically in the user side and are difficult to collect centrally. What′s more,there is no simple waste recycling and regeneration device,resulting in a large amount of waste being discarded or directly incinerated,which causing resource waste and environmental pollution. Based on the concepts of energy conservation,environmental protection,and waste recycling,a 3D printing waste recycling and regeneration device was designed and manufactured to achieve the heating,melting,and extrusion of waste materials,which resulting in new consumables suitable for 3D printing. This has enabled the recycling and reuse of FDM 3D printing waste,helping to solve problems such as resource waste and environmental pollution. The operation and regeneration experiments were conducted on the device to verify the rationality of the design scheme and the regeneration capacity of the device. The control variable method was used to conduct regeneration experiments on five materials including ABS,PLA,PP,PE and PS,the influence of main operating parameters such as heating temperature and motor speed on the forming quality of recycled materials was obtained. The optimal operating parameters for the five materials were also obtained.

Key words: Fusion Deposition Molding(FDM), 3D printing waste, regeneration device, regeneration experiment

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