现代制造工程 ›› 2025, Vol. 534 ›› Issue (3): 150-157.doi: 10.16731/j.cnki.1671-3133.2025.03.018

• 设备设计/诊断维修/再制造 • 上一篇    

基于机床整机动态性能的立柱结构优化设计*

李有堂, 王振宇   

  1. 兰州理工大学机电工程学院,兰州 730050
  • 收稿日期:2024-09-06 发布日期:2025-03-28
  • 作者简介:李有堂,教授,博士研究生导师,主要研究方向为产品创新设计、全寿命管理、断裂理论和虚拟技术等。王振宇,主要研究方向为机械结构设计与优化。E-mail:liyt@lut.edu.cn;13909498205@163.com
  • 基金资助:
    *国家自然科学基金项目(52365057,51965037)

Optimization plan of column structure based on the by and large energetic execution of machine instrument

LI Youtang, WANG Zhenyu   

  1. School of Mechanical and Electrical Engineering,Lanzhou University of Technology,Lanzhou 730050,China
  • Received:2024-09-06 Published:2025-03-28

摘要: 基于机床整机动态性能分析,对薄弱结构件立柱的外形结构与内部筋板进行优化设计。利用有限元方法对立柱单件进行动态性能分析,结果得出立柱原有内部筋板样式与分布的设计结构不合理,对立柱进行拓扑优化。根据立柱动态性能分析得到的数据与拓扑优化后的内部筋板分布情况重新设计了立柱的外形结构以及内部筋板样式和分布,并对立柱的内部筋板样式与尺寸进行参数相关性分析,建立响应面优化模型,使用多目标遗传算法(Multi-Objective Genetic Algorithm,MOGA )(基于NSGA-Ⅱ的变体)对其关键尺寸进行多目标参数优化,并对比优化后整机与原型机。结果表明,优化后的立柱一阶固有频率提高了10.2 %;整机在X方向的最大共振峰值下降了15 %,Y方向下降了25 %,Z方向下降了54 %,并且X、Y这2个方向的共振波峰均有不同程度的后移,故优化后的整机在静、动态性能上均得到了提高。

关键词: 立柱, 筋板样式, 有限元法, 拓扑优化, 多目标参数优化

Abstract: It conducts multi-step optimization design of the weak structural member column based on the dynamic performance analysis of the entire machine tool. The column′s external structure and internal ribs are optimized using finite element method for the single column. The results show that the original rib pattern and distribution of the column have unreasonable design structures. Therefore,the column is topologically optimized,and the column's external structure and internal rib patterns are redesigned based on the data obtained from the dynamic performance analysis and the material distribution after topological optimization. The rib patterns and sizes are also analyzed for their parameter correlation,and a response surface optimization model is established. The Multi-Objective Genetic Algorithm (MOGA) (a variant of NSGA-Ⅱ) is used to optimize the key dimensions for multiple objectives,and the optimized entire machine is compared with the model to confirm the comes about. The comes about appear that the first-order common recurrence of the optimized column has expanded by 10.2 %;the maximum resonance peak in the X direction has decreased by 15 %,in the Y direction by 25 %,and in the Z direction by 54 %. Furthermore,the wave peaks in the X and Y directions have been shifted back to some extent. Therefore,the optimized machine tool has improved its static and dynamic performance.

Key words: pillar, rib pattern, finite element method, topology optimization, multi-objective parameter optimization

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