现代制造工程 ›› 2017, Vol. 438 ›› Issue (3): 122-125.doi: 10.16731/j.cnki.1671-3133.2017.03.021

• 仪器仪表/检测/监控 • 上一篇    下一篇

面向曲轴轴肩的高效视觉检测系统开发

张从鹏, 侯波   

  1. 北方工业大学机电工程学院,北京 100144
  • 收稿日期:2016-05-06 出版日期:2017-03-18 发布日期:2018-01-08
  • 作者简介:张从鹏,博士,副教授,主要研究方向为计算机测控技术与智能机电装备。
    E-mail:soaringroc@ncut.edu.cn
  • 基金资助:
    北京市重点学科建设项目(2015NCUTXN017)

Development of high-efficiency vision detection system orienting towards crankshaft shoulder

Zhang Congpeng, Hou Bo   

  1. College of Mechanical Engineering,North China Univ.of Tech.,Beijing 100144,China
  • Received:2016-05-06 Online:2017-03-18 Published:2018-01-08

摘要: 为了解决曲轴轴肩部位加工质量检测过程耗时长、效率低的问题,面向实际应用,开发了一种基于视觉的曲轴轴肩加工质量高效检测方法与检测系统。根据曲轴轴肩磨削加工过程中尺寸超差的原因,制定了轴肩尺寸公差超限的图像检测判据,设计了曲轴零件的载物成像、光源系统及检测平台,提出了轴肩尺寸超差的高效检测算法。实验结果表明:开发的视觉检测系统操作简单、使用方便,对轴肩尺寸超差检测的准确率为100%,大大提高了检测效率,可用于多种轴类零件的检测。

关键词: 机器视觉, 零件检测, 曲轴轴肩, 图像处理

Abstract: In order to improve the detecting efficiency of the crankshaft shoulder,a machine vision system for crankshaft rapid detecting was developed.Firstly,according to the crankshaft grinding process and the producing principle of over limit error,the image identifying criterion to judge the acceptable crankshaft part and the nonconforming product was provided.Secondly,the detection platform of the crankshaft with part-hold and light imaging system was designed.Some high-efficiency image processing algorithms was described.Finally,the vision system performance testing experiments were carried out.Experimental results indicate that the detecting accuracy rate of the crankshaft vision detection system is 100% and the detection system is easy to use.The detecting system has high measurement efficiency,which could be used to check many shaft parts in manufacture.

Key words: computer vision, parts detection, crank shaft shoulder, image processing

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