双金属带锯条齿距与切削力关系研究

doi:10.16731/j.cnki.1671-3133.2018.12.017

现代制造工程 ›› 2018, Vol. 459 ›› Issue (12): 103-106.doi: 10.16731/j.cnki.1671-3133.2018.12.017

双金属带锯条齿距与切削力关系研究

刘国跃^1,2, 周志雄¹, 贾寓真², 刘刚²

1 湖南大学机械与运载工程学院,长沙 410082;
2 湖南泰嘉新材料科技股份有限公司,长沙 410200

收稿日期:2017-10-18 发布日期:2019-01-07
作者简介:刘国跃,博士后,主要研究方向为带锯条齿形设计、锯切机理以及应用,已发表论文13篇,其中7篇EI收录。周志雄,通信作者,博士生导师。E-mail:fivev5@163.com;zhouzx8@hnu.edu.cn
基金资助:
湖南省科技厅资助项目(2016GK4018,2017TP2012)

A study on relationship between teeth distance and cutting force of bi-metal band saw blade

Liu Guoyue^1,2, Zhou Zhixiong¹, Jia Yuzhen², Liu Gang²

1 College of Mechanical Vehicle Engineering,Hunan University,Changsha 410082,China;
2 Bichamp Cutting Technology(Hunan)Co.Ltd.,Changsha 410200,China

Received:2017-10-18 Published:2019-01-07

摘要/Abstract

摘要： 齿距是双金属带锯条设计、选型和应用的关键参数。根据带锯条在切削过程中的受力特点,分析了带锯条常见失效形式(切斜)的主要原因是带锯条背部产生弯曲形变。这种弯曲形变与带锯条所受到的切削力、进给力、张紧力以及齿距选型相关。从切削用量的角度,建立了带锯条单齿切削深度与齿距的关系,并且通过计算和实验证明增加齿距可以降低切削力和进给力,但也会使单个锯齿受力增加、磨损加快。

关键词: 双金属带锯条, 齿距, 切削力, 进给力

Abstract: Teeth distance is a key parameter for bi-metal band saw blade application.Crook cutting is mainly caused by deformation of the back blade according to force analysis in the sawing progress.The deformation is connected to the cutting and feed force which is influenced by teeth distance.A formula for the relationship between the cutting depth parameter and teeth distance has been build.On the ground of the results from calculation and experiments,it finds that adding teeth distance will descend the cutting and feed forces on the whole blade but increase those on the single teeth.

Key words: bi-metal band saw blade, teeth distance, cutting force, feed force

中图分类号:

TH12

刘国跃, 周志雄, 贾寓真, 刘刚. 双金属带锯条齿距与切削力关系研究[J]. 现代制造工程, 2018, 459(12): 103-106.

Liu Guoyue, Zhou Zhixiong, Jia Yuzhen, Liu Gang. A study on relationship between teeth distance and cutting force of bi-metal band saw blade[J]. Modern Manufacturing Engineering, 2018, 459(12): 103-106.

参考文献

[1] 王正.弦振动理论在木工带锯条中的研究与应用[D].南京:南京理工大学,2008.
[2] 王正.木工带锯条振动领域的研究发展[J].木工机床,2009(1):1-4,12
[3] ANDERSSON C,STÅHL J E,HELLBERGH H.Bandsawing.Part II:detecting positional errors,tool dynamics and wear by cutting force measurement[J].International Journal of Machine Tools & Manufacture,2001(41):237-253.
[4] ANDERSSON C.Bandsawing.Part III:stress analysis of saw tooth microgeometry[J].International Journal of Machine Tools & Manufacture,2001(41):255-263
[5] SARWAR M,PERSSON M,HELLBERGH H,et al.Forces,wear modes and mechanisms in bandsawing steel workpieces.Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture[C].[S.l.]:[s.n.],2010.
[6] SARWAR M,PERSSON M,HELLBERGH H,et al.Measurement of specific cutting energy for evaluating the efficiency of bandsawing different workpiece materials[J].International Journal of Machine Tools and Manufacture,2009,49(12/13):958-965.
[7] SARWAR M,HELLBERGH H,DORAISINGAM A R,et al.Simulation of the intermittent cutting action of a bandsaw blade.12th International Conference on Flexible Automation and Intelligent Manufacturing[C].[S.l.]:[s.n.],2002.
[8] 王赛赛.双金属带锯条热处理及表面强化技术研究 [D].大连:大连理工大学,2014.
[9] 李海丽,贾春德,莫春立.深冷处理对双金属带锯条切削性能的影响 [J].沈阳工业学院学报,2003,22(3):13-16.
[10] 陈刚,王琼霜,韩季初,等.深冷及回火处理对高速钢M42组织和力学性能影响[J].湖南大学学报(自然科学版),2012,39(4):53-58.
[11] 袁丹.双金属带锯条切削仿真研究及其结构优化[D].长沙:湖南大学,2012.
[12] 欧阳武.双金属带锯条的锯削仿真及齿形参数优化 [D].长沙:湖南大学,2012.

双金属带锯条齿距与切削力关系研究

A study on relationship between teeth distance and cutting force of bi-metal band saw blade

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 10

编辑推荐

Metrics

[1]	张冬冬，苏宇. 纳米流体同轴静电雾化切削荷电与加工性能研究[J]. 现代制造工程, 2022, 498(3): 1-5.
[2]	余石鹏，赵运才，王得峰，任继华. 基于线结构光的超精密齿轮齿距偏差测量分析[J]. 现代制造工程, 2021, 490(7): 103-108.
[3]	王栋梁，窦建明，彭文，张红梅. 轴向超声振动车削液压滑阀阀芯的试验研究[J]. 现代制造工程, 2020, 472(1): 97-101.
[4]	赵慧娟, 解欢. 刀具坐标系铣削力建模及系数识别方法[J]. 现代制造工程, 2019, 460(1): 108-111.
[5]	都金光,张海振,马军,明五一,何文斌. 单颗粒金刚石加工SiCp/Al复合材料的仿真与实验研究[J]. 现代制造工程, 2018, 455(8): 11-15.
[6]	任利伟,焦锋,牛赢. 淬硬模具钢超声辅助铣削力的试验研究[J]. 现代制造工程, 2018, 455(8): 69-74.
[7]	唐林虎, 沈浩, 常青山, 阴俊, 林小军. 低中高速干式硬态车削高硬高强高耐磨淬硬钢的试验研究[J]. 现代制造工程, 2018, 451(4): 1-5.
[8]	段鹏, 焦锋, 赵波, 牛赢. 激光超声复合加工硬质合金的切削力理论与试验[J]. 现代制造工程, 2017, 446(11): 9-14.
[9]	于俊飞, 衣明东, 吴光永, 许崇海. 梯度自润滑陶瓷刀具干切削不锈钢的试验研究[J]. 现代制造工程, 2017, 445(10): 102-105.
[10]	周春雷. 本构模型参数对切削过程仿真影响的研究[J]. 现代制造工程, 2017, 436(1): 105-109.