现代制造工程 ›› 2024, Vol. 525 ›› Issue (6): 22-27.doi: 10.16731/j.cnki.1671-3133.2024.06.004

• 增材制造 • 上一篇    下一篇

基于主应力轨迹线的连续碳纤维复合材料3D打印路径规划方法

邱雯, 张帆, 谭跃刚, 张俊, 涂一文   

  1. 武汉理工大学机电工程学院,武汉 430070
  • 收稿日期:2023-11-08 出版日期:2024-06-18 发布日期:2024-07-02
  • 通讯作者: 张帆,博士,副教授,研究生导师,主要研究方向为复合材料增材制造、智能制造。E-mail:fanzhang@whut.edu.cn
  • 作者简介:邱雯,硕士研究生,主要研究方向为3D打印路径规划。E-mail:wenqiu@whut.edu.cn;谭跃刚,博士,教授,博士生导师,主要研究方向为光纤传感、智能制造和机器人等。E-mail:ygtan@whut.edu.cn;张俊,博士研究生,主要研究方向为复合材料增材制造。E-mail:junzhang_918@126.com;涂一文,博士研究生,主要研究方向为复合材料增材制造。E-mail:ywtu@whut.edu.cn

Path planning method for continuous carbon fiber composites 3D printing based on principal stress trajectory lines

QIU Wen, ZHANG Fan, TAN Yuegang, ZHANG Jun, TU Yiwen   

  1. School of Electrical and Mechanical Engineering, Wuhan University of Technology, Wuhan 430070, China
  • Received:2023-11-08 Online:2024-06-18 Published:2024-07-02

摘要: 连续碳纤维复合材料3D打印成型零件的力学性能对纤维的铺设方向有需求,传统的路径规划方法基于零件的形状轮廓进行填充,不能满足零件的实际使用性能。针对这一问题,提出基于主应力轨迹线的连续碳纤维复合材料3D打印路径规划方法。基于连续碳纤维复合材料三维模型的有限元分析数据,通过材料力学计算得到相应的主应力轨迹线;通过连续碳纤维复合材料3D打印的打印参数对得到的主应力轨迹线进行调控,保证每一条轨迹线之间的间距契合3D打印要求;通过坐标变换调整有限元分析坐标系以及打印机坐标系;通过以上调控生成用于连续碳纤维复合材料3D打印的G code规划文件。通过路径规划仿真对比和打印拉伸实验,基于主应力轨迹线生成的连续碳纤维复合材料3D打印路径比传统直线碳纤维复合材料3D打印路径性能提高了4.5 %,验证了基于主应力轨迹线的连续碳纤维复合材料3D打印路径规划方法的有效性。

关键词: 主应力轨迹线, 路径规划, 连续碳纤维复合材料3D打印

Abstract: The performance of continuous carbon fiber composite 3D printed parts has a demand for fiber laying direction,and the traditional path planning method is filled based on the shape profile of the part,which can not meet the actual performance of the part. To solve this problem,a path planning method for continuous carbon fiber composite 3D printing based on principal stress trajectory lines was proposed. Based on the finite element analysis data of the continuous carbon fiber composite 3D model,the corresponding principal stress trajectory lines were calculated by material mechanics. Through the printing parameters of continuous carbon fiber composite material 3D printing,the obtained principal stress trajectories were regulated to ensure that the spacing between each trajectory lines met the requirements of 3D printing. The finite element analysis coordinate system and printer coordinate system were adjusted by coordinate transformation. The G code planning file for continuous carbon fiber composite 3D printing was generated through the above regulation. Through path planning simulation comparison and print tensile test,the performance of the continuous carbon fiber print path generated based on the principal stress trajectory line was improved by 4.5 % compared with the traditional straight path,which verifies the effectiveness of the path planning method for continuous carbon fiber composite 3D printing based on the principal stress trajectory line.

Key words: principal stress trajectory lines, path planning, continuous carbon fiber composite 3D printing

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