现代制造工程 ›› 2018, Vol. 455 ›› Issue (8): 139-144.doi: 10.16731/j.cnki.1671-3133.2018.08.026

• 设备设计/诊断维修/再制造 • 上一篇    下一篇

70 MPa下高压管汇防沉砂平板闸阀设计

刘洪斌1,田雨鑫1,胡强2,何晓东2   

  1. 1 西南石油大学机电工程学院,成都 610500;
    2 宝鸡石油机械有限责任公司广汉钻采设备厂,广汉 618300
  • 收稿日期:2017-04-15 出版日期:2018-08-20 发布日期:2018-09-27
  • 作者简介:刘洪斌,博士,副教授,主要从事钻井液固相控制与钻井废弃物处理研究。田雨鑫,通信作者。E-mail:liuhongbin@swpu.edu.cn;137076400@qq.com
  • 基金资助:
    四川省科技厅资助项目(2015SZ0008);四川省教育厅资助项目(13ZA0179)

Anti-settling sand flat gate valve design for high pressure manifoldat 70 MPa

Liu Hongbin1,Tian Yuxin1,Hu Qiang2,He Xiaodong2   

  1. 1 School of Mechanical and Electrical Engineering,Southwest Petroleum University, Chengdu 610500,China;
    2 Guanghan Drilling & Production Equipment Factory of BOMCO,Guanghan 618300,Sichuan,China
  • Received:2017-04-15 Online:2018-08-20 Published:2018-09-27

摘要: 平板闸阀是井控装置中极为重要的设备,由于设计结构的原因,目前所使用的平板闸阀存泥现象严重,一旦闸阀不使用或者停放一段时间不流通,泥浆将在阀腔内沉积下来,使闸阀无法关闭,使用时用力过猛会导致扳手弯曲折断、阀杆弯曲。为解决以上问题,在传统Z23Y-700系列闸阀基础上,设计了新型防沉砂平板闸阀。该平板闸阀采用双阀座和清洗孔设计,使阀座安装和阀门清洗更加方便;添加新式闸板与挡泥板配合,阻止泥浆进入阀腔。最后在70 MPa高压下对平板闸阀密封性能进行压力试验和静水压试验,并对阀体阀盖进行超声波探伤、材料化学分析,验证了所设计的平板闸阀结构合理、满足实际工况要求。

关键词: 平板闸阀, 防沉砂, 阀体, 密封

Abstract: Flat gate valve is critical equipment in the well control device.Due to the unreasonable design structure,residual mud is usually heavy in the currently used flat gate valve.If the flat gate valve is not used or it is spared for a period of time,mud will be deposited in the cage.As a result,the valves cannot be shut down orin the process of use,overexert will wrench or even break the valve rod.To solve these problems,a new type anti-settling sand flat gate valve was designed based on Z23Y-700 series gate valve.The new anti-grit flat gate valve adopts double seat design and cleaning hole design,which makes the valve seat easy to be installed and valve cleaning more convenient.To prevent the slurry into the valve chamber,we also add a new gate and fender to the gate valve.Finally,in order todetect the sealing performance ofthe plate gate valve,the pressure test and the hydrostatic test were carried out at 70 MPa.And the valve body cover was subjected to ultrasonic testing and material chemical analysis.The result shows that the designed flat gate valve is reasonable and meets the actual working conditions.

Key words: flat gate valve, the grit, the valve body, seal

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