现代制造工程 ›› 2017, Vol. 442 ›› Issue (7): 47-50.doi: 10.16731/j.cnki.1671-3133.2017.07.010

• 反求工程 • 上一篇    下一篇

应用逆向技术的曲轴结构自体复制设计

邱海飞   

  1. 西京学院机械工程学院,西安 710123
  • 收稿日期:2015-07-30 出版日期:2017-07-18 发布日期:2017-09-29
  • 作者简介:邱海飞,硕士,讲师,主要研究方向为机电产品数字化设计与开发、机械系统动态设计等,已发表论文二十余篇。E-mail:qhf8386@163.com
  • 基金资助:
    陕西省教育厅科研计划资助项目(15JK2177);西京学院科研基金项目(XJ150216);西京学院横向科研项目(2017610002001583)

Self-replication design of crankshaft based on reverse technique

Qiu Haifei   

  1. College of Mechanical Engineering,XIJING University,Xi’an 710123,China
  • Received:2015-07-30 Online:2017-07-18 Published:2017-09-29

摘要: 考虑到复杂曲轴结构的设计和加工难度,将逆向技术应用于某型四缸曲轴的自体复制与模型重建。利用工业级光学动态跟踪3D测量仪(Creaform VXtrack C-Track 780)对曲轴进行数据采集,在Geomagic Studio环境下对初始点云数据进行拼接、降噪、补洞及修复处理,成功构建了初始化曲面封装模型,在此基础上建立了精度更高、表面质量更好的NURBS曲面模型。通过参数交换重建了基于CREO平台的曲轴CAD模型,实现了曲轴结构的参数化和特征化,并在Geomagic Qualify模块中对重建曲轴模型进行质量分析,计算获得了色谱误差分布云图,为曲轴的检测和创新设计提供了重要依据,同时也为曲轴的设计、制造提供了新方法和思路。

关键词: 曲轴, 逆向工程, 扫描, NURBS曲面, 质量分析, Geomagic软件

Abstract: In view of design and processing difficulty for complex crankshaft,reverse technique was applied to a type of four-cylinder crankshaft’s self-replication and model reconstruction.Data acquisition of the crankshaft was carried out through industrial 3D measuring instrument with optical dynamic tracking(Creaform VXtrack C-Track 780).After that,initial point cloud data of it was dealt with splicing,denoise,filling hole and repair processing in Geomagic Studio environment,and its initialization assembly model with surfaces was constructed successfully,thus then NURBS surfaces of the crankshaft with more better precise and quality was set up based on that.CAD model of the crankshaft on CREO platform was reconstructed by parameter exchange,and its structure was translated into the form of parameterization and feature.Besides,quality analysis of the crankshaft was done by Geomagic Qualify module,and cloud chart of chromatographic error was calculated,thus an important basis was provided for crankshaft’s detection and innovative design,at the same time,a new method and idea were also provided for crankshaft’s design and manufacture.

Key words: crankshaft, reverse engineering, scanning, NURBS surfaces, quality analysis, Geomagic software

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