现代制造工程 ›› 2025, Vol. 532 ›› Issue (1): 156-162.doi: 10.16731/j.cnki.1671-3133.2025.01.019

• 设备设计/诊断维修/再制造 • 上一篇    

基于改进MSE算法的滑动轴承故障特征提取研究*

董红平1, 朱代根2, 范辉3   

  1. 1 浙江东方职业技术学院智能制造学院,温州 325000;
    2 西南林业大学机械与交通学院,昆明 650224;
    3 湖南交通工程学院机电工程学院,衡阳 421009
  • 收稿日期:2024-07-30 出版日期:2025-01-18 发布日期:2025-02-10
  • 通讯作者: 范辉,硕士研究生,实验师,主要研究方向为机械制造工艺。E-mail:31856321@qq.com;443250180@qq.com
  • 作者简介:董红平,硕士,副教授,主要研究方向为智能制造。
  • 基金资助:
    * 湖南省自然科学基金项目(2024JJ7302)

Research on fault feature extraction of sliding bearing based on improved MSE algorithm

DONG Hongping1, ZHU Daigen2, FAN Hui3   

  1. 1 School of Intelligent Manufacturing,Zhejiang Dongfang Polytechnic,Wenzhou 325000,China;
    2 College of Machinery and Transportation,Southwest Forestry University,Kunming 650224,China;
    3 College of Mechanical and Electrical Engineering,Hunan Institute of Traffic Engineering, Hengyang 421009,China
  • Received:2024-07-30 Online:2025-01-18 Published:2025-02-10

摘要: 针对往复压缩机滑动轴承故障振动信号特征提取困难、识别准确率低等问题,提出了一种改进多尺度样本熵(Multiscale Entropy,MSE)轴承故障特征提取方法。首先,针对样本熵计算步骤中存在冗余计算以及计算量大等问题,引进符号化思想,对统计不同维度下向量间距离小于阀值的向量个数时存在的重复计算问题进行简化,得到一种快速的样本熵算法;其次,针对传统三次样条插值方法无法满足复杂多变性的时间序列信号多尺度化处理过程,提出采用三次三角B样条插值方法代替传统的三次样条插值方法,对多尺度样本熵进行多尺度化,提高MSE的求解精度;最后以往复压缩机滑动轴承间隙故障为研究对象,应用改进MSE方法实现其故障信号特征提取。研究结果表明,当样本长度为24 056时,改进MSE算法特征提取的计算效率较原MSE方法增长近9.12倍,提升的百分比为816.62 %,并且该方法同时提高了原MSE算法的故障诊断识别准确率。

关键词: 往复式压缩机, 故障特征提取, 滑动轴承, 多尺度样本熵

Abstract: Aiming at the difficulties in fault vibration signal feature extraction and low recognition accuracy of reciprocating compressor plain bearing,an improved Mutiscale Entropy (MSE) bearing fault feature extraction method was proposed. Firstly,in order to solve the problem of redundant calculation and large amount of calculation in the calculation step of sample entropy,the symbolic idea was introduced to simplify the repeated calculation problem when counting the number of vectors whose distance between vectors was less than a threshold under different dimensions,and a fast sample entropy algorithm was obtained. Secondly,in view of the fact that the traditional cubic spline interpolation method cannot meet the complex and variable time series signal multi-scale processing,cubic triangular B-spline interpolation was proposed to replace the traditional cubic spline interpolation to multiscale the multi-scale sample entropy and improve the accuracy of MSE. The previous complex compressor sliding bearing clearance fault was the research object,and the improved MSE method was used to extract the fault signal feature. The research results showed that when the sample length was 24 056,the computational efficiency of the improved MSE algorithm feature extraction increases by nearly 9.12 times,and the percentage of increase was 816.62 %. At the same time,this method improved the accuracy of fault diagnosis and recognition of the original MSE method.

Key words: reciprocating compressor, fault feature extraction, sliding bearing, multiscale entropy

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