现代制造工程 ›› 2024, Vol. 528 ›› Issue (9): 136-143.doi: 10.16731/j.cnki.1671-3133.2024.09.018

• 设备设计/诊断维修/再制造 • 上一篇    下一篇

锂电池电芯电极自动装配系统的设计与实现*

项亚南1, 邓小龙1, 潘丰2   

  1. 1 江苏信息职业技术学院,无锡 214153;
    2 江南大学轻工过程先进控制教育部重点实验室,无锡 214122
  • 收稿日期:2024-01-08 出版日期:2024-09-18 发布日期:2024-09-27
  • 作者简介:项亚南,硕士,副教授,主要研究方向为工业过程自动化装置。 E-mail:xiangyanan1989@foxmail.com
  • 基金资助:
    *国家自然科学基金资助项目(61273131);江苏省高等学校自然科学研究面上项目(20KJD510006);江苏省高校优秀科技创新团队基金项目(2019SJK07);2018年江苏高校“青蓝工程”优秀教师团队资助项目(苏教科函[2019]7号);2023年江苏高校“青蓝工程”优秀青年骨干教师资助项目(苏教师函[2023]27号);江苏省高职院校教师团队访学研修项目(2024TDFX003)

Design and implementation of an automatic assembly system for lithium battery cell electrodes

XIANG Yanan1, DENG Xiaolong1, PAN Feng2   

  1. 1 Jiangsu Vocational College of Information Technology,Wuxi 214153,China;
    2 Key Laboratory of Advanced Process Control for Light Industry,Jiangnan University,Wuxi 214122,China
  • Received:2024-01-08 Online:2024-09-18 Published:2024-09-27

摘要: 针对块状锂电池电芯电极装配时,电芯电极装配定位不准确、效率低、安全性不高等问题,研究锂电池电芯电极的装配要点和生产特征,设计一种电芯电极装配工艺流程和与之相匹配的执行机械结构,并结合现场总线网络通信技术,设计出电芯电极装配控制系统。从机械结构方面入手着重探讨电芯电极装配的电芯翻面供给结构、方位矫正与传输机构、多工位移送结构、电芯电极装配结构、绝缘纸粘贴结构和下料结构的六级联动装置,再基于西门子PLC搭建通信网络拓扑结构,设计出控制程序算法步骤实现零件自动上料、电芯电极的自动装配及自动移送和下料过程,并建立电芯电极装配全过程、可视化的在线管理系统。该电芯电极自动装配控制系统已经在锂电池生产企业中得到应用,经济效益明显。

关键词: 锂电池, 电芯电极, 现场总线, 六级联动装置, 在线管理系统, 自动装配

Abstract: In response to the problems of inaccurate positioning,low efficiency,and low safety during the assembly of battery cell electrodes in block lithium batteries, the assembly elements and production characteristics of lithium battery cell electrodes were studied. A cell electrode assembly process flow and matching execution mechanical structure were proposed,and fieldbus network communication technology was combined to design a cell electrode assembly control system. The six level linkage device of the cell flip supply structure,orientation correction and transmission mechanism,multi work displacement feeding structure,cell electrode assembly structure,insulation paper pasting structure,and cutting structure in the assembly of cell electrodes was focused from the perspective of mechanical structure. Then,based on Siemens PLC,a communication network topology structure was constructed,and control program algorithm steps were designed to achieve automatic feeding of parts,automatic assembly,automatic transfer,and cutting process of cell electrodes. A visual online management system for the entire process of cell electrode assembly was established. The automatic assembly control system for battery cell electrodes has been applied in lithium battery production enterprises,with significant economic benefits.

Key words: lithium battery, cell electrodes, fieldbus, six level linkage device, online management system, automatic assembly

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