现代制造工程 ›› 2025, Vol. 532 ›› Issue (1): 94-102.doi: 10.16731/j.cnki.1671-3133.2025.01.012

• 仪器仪表/检测/监控 • 上一篇    下一篇

精密薄壁轴套柔性检验方法及工序能力评价*

李厚佳1,2, 许耀东1,2, 张梦梦1,2, 朱欢欢2   

  1. 1 上海工程技术大学制造工程系,上海 200437;
    2 上海市高级技工学校制造工程系,上海 200437
  • 收稿日期:2024-03-15 出版日期:2025-01-18 发布日期:2025-02-10
  • 通讯作者: 许耀东,硕士,副教授,主要研究方向为现代制造与检测技术。E-mail:Lihoujia@126.com;sodarbiscuit@163.com
  • 作者简介:李厚佳,硕士,副教授,主要研究方向为机械设计及制造。
  • 基金资助:
    * 上海市教委教学改革项目(2019K-23);上海工程技术大学骨干教师资助计划项目(k202316001)

Flexible detection method and process capability evaluation of high-precision and thin-wall shaft sleeve

LI Houjia1,2, XU Yaodong1,2, ZHANG Mengmeng1,2, ZHU Huanhuan2   

  1. 1 Manufacturing Engineering Department,Shanghai University of Engineering Science,Shanghai 200437,China;
    2 Manufacturing Engineering Department,Shanghai Technician School,Shanghai 200437,China
  • Received:2024-03-15 Online:2025-01-18 Published:2025-02-10

摘要: 航空航天零件要求精度高,合格率要达到100 %,常采用三坐标测量来提高测量精度,减少人员测量带来的误差。精密薄壁轴套零件作为连接元件在工作中起到轴向定位和径向紧固的作用,对机械传动起着重要的作用。为保证零件的测量精度和合格率,需要将测量产生的工艺误差控制在零件公差的1/3以内,工艺误差包含定位误差、夹紧变形误差等。试验利用光固化柔性夹具对轴套进行夹紧,减少金属夹具对轴套产生的变形和损伤,消除夹紧变形误差。利用对同一个轴套零件进行重复测量,获得定位误差引起的标准不确定度,并结合工序能力计算,来判定测量方法的可行性。

关键词: 柔性夹具, 三坐标测量, 垂直度, 不确定度, 概率, 工序能力

Abstract: Aerospace parts require high precision and a qualified rate of 100 %.Three-coordinate measurement is commonly adopted to improve the measurement precision and reduce the error caused by personnel measurement. High-precision and thin-wall shaft sleeve as a connecting part playing an axial positioning and radial fastening role in the work,plays an important role in mechanical transmission. In order to ensure the measurement precision and qualified rate of the parts,it is necessary to control the measurement process error within 1/3 of the part tolerance,including positioning error,clamping deformation error,etc. The experiment used SLA prototyping flexible fixture to clamp the shaft sleeve to reduce the deformation and damage caused by the metal clamp and eliminate the deformation error. Using the repeated measurement of the same shaft sleeve parts,the standard uncertainty caused by the positioning error combined with the process ability calculation was obtained to determine the feasibility of the measurement method.

Key words: flexible fixture, three-coordinate measurement, perpendicularity, uncertainty, probability, process capability

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