现代制造工程 ›› 2018, Vol. 458 ›› Issue (11): 18-28.doi: 10.16731/j.cnki.1671-3133.2018.11.004

• 先进制造系统管理运作 • 上一篇    下一篇

集成六西格玛和价值流在动力电池生产改善中的应用

刘枚莲1, 曾艳1, 刘建雄2   

  1. 1 桂林电子科技大学商学院,桂林 541004;
    2 惠州亿纬锂能股份有限公司,惠州 516006
  • 收稿日期:2017-03-13 出版日期:2018-11-20 发布日期:2019-01-07
  • 作者简介:刘枚莲,教授,博士,研究方向为物流管理、电子商务。E-mail:281766182@qq.com

Integrating six Sigma and value flow in the application of the improvement of power battery production

Liu Meilian1, Zeng Yan1, Liu Jianxiong2   

  1. 1 School of Business,Guilin University of Electronic Technology,Guilin 541004,Guangxi,China;
    2 EVE Energy Co.Ltd.,Huizhou 516006,Guangdong,China
  • Received:2017-03-13 Online:2018-11-20 Published:2019-01-07

摘要: 针对A公司动力电池生产过程中出现的生产成本高、交货周期长及产品合格率低等问题,在分析价值流和六西格玛特性的基础上,提出了价值流和六西格玛集成的改善方案,将价值流的工具和方法集成到六西格玛技术路线中,并通过集成后的DMAIC方法流程进行改善。改善结果表明:改善后动力电池的交货周期变成了6 d,是改善前交货周期的1/4;操作人数减少为改善前的50 %;生产线平衡率从50.42 %提高到87 %;激光点焊合格率从78 %提高到95 %。运用集成后的DMAIC方法不仅能减少在制品数量、降低生产成本、缩短生产时间、准确快速响应顾客需求,还减小了生产流程中的变异,提高了其过程能力和产品的稳健性。

关键词: 关键词集成, 价值流, 六西格玛, 动力电池, DMAIC

Abstract: Aiming at the problems of high production cost,long delivery cycle and low qualified rate in the process of power battery production in A company,based on the analysis of characteristics of the value stream and the six Sigma,the improved scheme of integrating the value stream with six Sigma is put forward.The integrated DMAIC process has been used in the improvement of power battery production by integrating the methods of value stream into the mature technical route of six Sigma.The results show that the improved battery delivery cycle is just 6 days,which is the one-fourth of the original delivery period,and the number of operators is half the original,and the production line balance rate has increased from 50.42 % to 87 %,while laser spot welding qualified rate has increased from 78 % to 95 %.The DMAIC method after the integration can not only reduce the work-in-process quantity,cost and production time to quickly responds to customer needs,but also reduce the variability of business process to improve process capability and product stability.

Key words: integration, value flow, six Sigma, power battery, DMAIC

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