现代制造工程 ›› 2017, Vol. 439 ›› Issue (4): 91-96.doi: 10.16731/j.cnki.1671-3133.2017.04.018

• 制造技术/工艺装备 • 上一篇    下一篇

柴油机电控单体泵油道孔磨粒流加工数值模拟及挤磨压力优选

张艳岗1, 董家广1, 苏铁熊1, 张雪冬2, 郭巨寿2   

  1. 1 中北大学机械与动力工程学院,太原 030051
    2 北方通用动力集团有限公司,大同 037036
  • 收稿日期:2016-03-18 出版日期:2017-04-18 发布日期:2018-01-09
  • 作者简介:张艳岗,副教授,工学博士,硕士生导师,主要研究方向:发动机设计与制造、金属切削加工仿真。
    E-mail:zyg31124@163.com

Numerical analysis and extrusion pressure optimization of precision hole abrasive flow machining

Zhang Yangang1, Dong Jiaguang1, Su Tiexiong1, Zhang Xuedong2, Guo Jushou2   

  1. 1 School of Mechanical and Power Engineering,North University of China,Taiyuan 030051,China
    2 The North General Power Group Co.Ltd.,Datong 037036,Shanxi,China
  • Received:2016-03-18 Online:2017-04-18 Published:2018-01-09

摘要: 针对某柴油机电控单体泵泵体油道孔的孔径小、精度高导致的加工难题,在深入分析精密孔磨粒流加工机理的基础上,通过构建油道孔磨粒流挤磨加工的仿真模型,分析了磨粒流加工过程中油道孔内流体磨料的运动状态,并进一步对比分析了不同挤磨压力(5.1、5.7和6.9MPa)下油道内的压力、速度和湍动能的变化及其对加工效果的影响。结果表明:采用6.9MPa的挤磨压力时,流体磨料对交叉圆角及油道孔内壁面的加工效果最好,加工的效率和表面均匀性均达到最佳。该研究成果可为下一步泵体油道的磨粒流加工试验验证提供理论指导。

关键词: 电控单体泵, 油道孔, 磨粒流加工, 数值模拟, 挤磨压力

Abstract: On account of the machining problem caused by pore size is small,high precision about diesel engine electronic control unit pump body oil passage hole,motion state of fluid abrasive was analyzed in the process of abrasive flow machining medium oil hole through building the oil hole squeeze grinding abrasive flow simulation model based on thorough analysis the mechanism of precision hole of abrasive flow processing,and it was further analyzed including oil passage pressure,velocity,turbulent kinetic energy and their influence on machining effect under the different squeeze grinding pressure (such as 5.1MPa,5.7MPa,6.9MPa).Results show that the adoption of 6.9MPa squeeze pressure,it is better for fluid abrasive to cross the rounded and oil duct hole wall surface treatment effect,and the machining efficiency and surface uniformity are the best.Research results can provide theoretical guidance for the next step experimental verification of pump body oil passage hole abrasive flow processing.

Key words: electronic control unit pump, oil passage hole, abrasive flow machining, numerical simulation, extrusion pressure

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