现代制造工程 ›› 2017, Vol. 441 ›› Issue (6): 20-23.doi: 10.16731/j.cnki.1671-3133.2017.06.004

• 试验研究 • 上一篇    下一篇

基于ANSYS建模分析的MB8变形镁合金对接接头板状超声疲劳试样设计与分析

邓海鹏, 何柏林   

  1. 华东交通大学,南昌 330013
  • 收稿日期:2016-06-25 出版日期:2017-06-18 发布日期:2017-09-26
  • 作者简介:邓海鹏,硕士研究生,主要研究方向为金属疲劳性能。 何柏林,通讯作者,教授,博士,博士生导师,主要研究方向:焊接结构强度与断裂。 E-mail:1227871078@qq.com
  • 基金资助:
    国家自然科学基金项目(51265013);江西省自然科学基金项目(20151BAB206007)

Design and analysis for ultrasonic fatigue plate specimen of MB8 deformed magnesium alloy butt joint based on ANSYS modeling

Deng Haipeng, He Bolin   

  1. East China Jiaotong University,Nanchang 330013,China
  • Received:2016-06-25 Online:2017-06-18 Published:2017-09-26

摘要: 对MB8变形镁合金对接接头超声疲劳试样进行设计和分析,并探究焊缝尺寸和谐振长度对试样固有频率的影响规律。用解析方法计算无焊缝状态下超声疲劳试样尺寸,为对接接头超声试样提供初步参考尺寸。加入焊缝的试样在有限元软件中进行实体建模、网格划分和模态分析,求解对接接头试样的固有频率。通过改变焊缝余高和焊缝宽度,分别求解不同焊缝尺寸下试样固有频率,得到焊缝尺寸对试样固有频率的影响规律。通过改变谐振长度,分别求解不同谐振长度下试样的固有频率,得到谐振长度对试样固有频率的影响规律。根据该规律优化试样尺寸,使对接接头试样固有频率靠近20kHz。焊缝在超声疲劳试样上的凸起部分会导致试样固有频率偏离20kHz,增大焊缝宽度和余高均会导致试样固有频率增加,随着焊缝余高增大其对试样固有频率增大的影响越来越小,随着焊缝的宽度增加试样固有频率增大幅度基本保持不变。将L3调整至17.4mm时,试样的固有频率可达到20.022kHz。故MB8变形镁合金对接接头超声疲劳试样最终尺寸:b1=3mm,b2=8mm,L1=12.5mm,L2=15mm,R0=46.25mm,L3=17.4mm。

关键词: 镁合金, 超声疲劳, 对接接头, 解析计算, 模态分析, 固有频率

Abstract: To design and analyze the butt joint ultrasonic fatigue specimen of MB8 wrought magnesium alloy,and to study the influence of weld seam size and resonance length on natural frequency of the specimen.The size of ultrasonic fatigue specimen without weld seam was calculated by analytic method which provides the preliminary reference size for the sample of the butt joint.In the finite element software,the sample of the weld joint was simulated and analyzed by establishing solid model,meshing and modal analysis.The influence of the weld size on the natural frequency of the sample was obtained by changing the weld seam size.The influence of the resonance length on the natural frequency of the sample was acquired by altering the resonance length.According to this rule,the sample size is optimized,so that the natural frequency of the butt joint sample is close to 20kHz. The weld seam on ultrasonic fatigue will make the frequency of the specimen natural deviate from 20kHz.Increasing width and height of weld seam will lead to enlarge the natural frequency of specimen.When the height of the weld seam increases,the effect on the natural frequency of specimen becomes weakened.When the width of the weld seam increases,the effect of width on the natural frequency amplitude of specimen remains unchanged.The natural frequency of the sample will be 20.022kHz when the L3 is adjusted to 17.4 mm.Therefore final size of MB8 wrought magnesium alloy butt joint ultrasonic fatigue specimen is as below:b1 for 3mm,b2 for 8mm,L1 for 12.5mm,L2 for 15mm,R0 for 46.25mm,L3 for 17.4mm.

Key words: magnesium alloy, ultrasonic fatigue, butt joint, analytic calculation, modal analysis, natural frequency

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