现代制造工程 ›› 2018, Vol. 453 ›› Issue (6): 39-43.doi: 10.16731/j.cnki.1671-3133.2018.06.007

• 先进制造系统管理运作 • 上一篇    下一篇

考虑工件外协的模具热处理车间生产计划

黄锦钿1, 林若波2   

  1. 1 韩山师范学院物理与电子工程学院,潮州 521000;
    2 揭阳职业技术学院,揭阳 522000
  • 收稿日期:2017-02-15 出版日期:2018-06-18 发布日期:2018-07-20
  • 通讯作者: 林若波,通信作者,硕士,教授,研究方向为智能制造、数据采集与处理。E-mail:linruobo@126.com
  • 作者简介:黄锦钿,博士,讲师,研究方向为生产计划与控制、CIMS关键技术。
  • 基金资助:
    韩山师范学院博士启动项目(QD20180424)

Production planning for mould heat-treatment considering subcontracting

Huang Jindian1, Lin Ruobo2   

  1. 1 School of Physics and Electronic Engineering,Hanshan Normal University,Chaozhou 521000, Guangdong,China;
    2 Jieyang Vocational & Technical College,Jieyang 522000,Guangdong,China
  • Received:2017-02-15 Online:2018-06-18 Published:2018-07-20

摘要: 热处理是模具制造过程的瓶颈工序,对整套模具的交货期和制造成本会产生重大影响。热处理车间的生产调度具有批调度特征。在两阶段柔性流水车间中考虑了工件外协,并将热处理车间的生产计划分成周期滚动计划、淬火阶段上机计划和回火阶段上机计划3个层次;以最小化制造成本为调度目标,分别构建这3个阶段的调度算法,并通过多种实验算例说明该算法的有效性。实验结果表明:设置最小等待重量策略的制造成本明显高于其他3种策略的调度成本,在不考虑工件外协的情况下,所提出的上机调度策略的调度结果略优于设置最大等待时间策略的调度结果,考虑工件外协的调度策略的结果是4种策略中最优的。

关键词: 批调度, 模具, 热处理, 流水车间

Abstract: Heat treatment is the bottleneck of the mould manufacturing process,and will have a significant impact for the entire mould of the delivery time and manufacturing costs.The production scheduling of the heat treatment plant has the characteristics of batch dispatching.In the two-stage flexible flowshop,subcontracting is considered.The production plan of heat treatment workshop is divided into three levels:periodic rolling plan,quenching stage machining plan and tempering stage machining plan.With the scheduling objective of minimizing the manufacturing cost,algorithms are proposed for these three stages,respectively.An extensive simulation study is conducted to verify the effectiveness of the proposed strategies.The experimental results show that the manufacturing cost of the setting minimum waiting jobs rule strategy is obviously higher than the other three strategies.Without considering subcontracting,the scheduling strategy is slightly better than the setting maximum waiting time rule strategy,and the performance of scheduling strategies with considering subcontracting is the best among the four strategies.

Key words: batch scheduling, mould, heat-treatment, flow-shop

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